Casting Cooling Conveyor
Casting Cooling Conveyor Features:
- Quick cooling and drying of parts
- Eliminates mist and is a good alternative from quench tank
- Mounted top cooling fans
- Automatic chain conveyor
- Variable sizes-max length 16 ft., max width 3 ft. (larger sizes available upon request)
- 230v or 480v
- Simple palm button or direct signal from robot or die cast machine for start and stop
- Adjustable leg height
ArSai Conveyor Systems is a leading manufacturer and supplier of Casting Cooling Conveyor. Our overhead casting conveyors are built to handle hot and heavy castings, moving them from the knockout area to the fettling area. These conveyors work well in dusty environments and can handle temperatures up to 250°C. Their steel structures are flexible, allowing them to navigate changes in height and direction to fit your existing setup and ensure proper cooling time before reaching the fettling shop. They feature durable, maintenance-free forged rivetless chain wheels for long-lasting performance.
Benefits:
• Very less power usage.
• Almost zero noise level
• Reduction in manpower
• Saves floor spaces
• Safety in handling hot castings
• Low maintenance costs
• Effective cooling of casting
• Uniform movement
Characteristics:
- Product-saving handling of cast parts by low-frequency low-friction conveyance
- Low wear
- Easy transport thanks to machine parts that can be disassembled
- Short time for assembly and commissioning
- Dynamic loads on the foundation are largely avoided by vibration absorbers
- Rugged design
- Temperature of goods to be conveyed up to 650°C
Specifications of Casting Cooling Conveyor
| Specification | Detail |
|---|---|
| Model | CC-1000 |
| Type | Cooling Conveyor |
| Material | Stainless Steel |
| Conveyor Length (mm) | 5000 |
| Conveyor Width (mm) | 800 |
| Conveyor Height (mm) | 1000 |
| Maximum Load Capacity (kg) | 2000 |
| Cooling Method | Air Cooling |
| Airflow Rate (m³/h) | 5000 |
| Speed Range (m/min) | 0.5 - 5 |
| Motor Power (kW) | 2.5 |
| Control System | PLC with HMI |
| Temperature Range (°C) | Ambient to 300 |
| Cooling Efficiency (%) | 85 |
| Power Supply | 380V, 50Hz, 3-phase |
| Weight (kg) | 1500 |
| Safety Features | Emergency Stop, Overload Protection |
| Dimensions (LxWxH, mm) | 5500 x 900 x 1200 |
| Warranty | 1 Year |
FREQUENTLY ASKED QUESTION
A Casting Cooling Conveyor is a specialized conveyor system designed to transport hot castings from the knockout area to the fettling area, while effectively cooling them down. It helps in managing high-temperature castings and ensuring they are cooled adequately before further processing.
Casting Cooling Conveyors are built to handle high temperatures, typically up to 250°C. This capability allows them to manage and cool down hot castings effectively during the transportation process.
The conveyor moves castings along a controlled path, using a combination of steel structures and cooling mechanisms (such as air cooling) to gradually reduce the temperature of the castings. The conveyor’s design ensures that the castings have sufficient cooling time before reaching the next stage of processing.
Casting Cooling Conveyors are designed to be low-maintenance. They often feature durable, maintenance-free components like forged rivetless chain wheels. Regular checks for wear and tear, along with occasional cleaning, are generally sufficient to keep the system in optimal working condition.
Yes, Casting Cooling Conveyors can be customized to accommodate specific requirements. Features such as conveyor length, width, height, and structural flexibility can be adjusted to fit your existing setup and process needs, ensuring optimal performance and integration.